Jessica Biel

Erin Hardesty

Jonathan Tucker

Morgan

Andrew Bryniarski

Thomas Hewitt / Leatherface

Erica Leerhsen

Pepper

Eric Balfour

Kemper

Mike Vogel

Andy

R. Lee Ermey

Sheriff Hoyt

David Dorfman

Jedidiah

Lauren German

The Hitchhiker

Heather Kafka

Henrietta

Terrence Evans

Monty Hewitt

John Larroquette

Narrator (voice)

Kathy Lamkin

Tea Lady in Trailer

Brad Leland

Big Rig Bob

Mamie Meek

Clerk

Scott Martin Gershin

Leatherface (voice) (uncredited)